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Optima Cup Paper & PET drinkware from Turkey

Paper cup production: videos from our own line

Our paper cups are made on our own line in Istanbul, Turkey. The clips below show the line as it really runs, from reel feeding and printing to forming and dispatch preparation.

Every video on this page was filmed in our own production hall during normal running. No stock footage, no animation, no other plant. If you are looking for a paper cup manufacturer rather than a trading desk, this is the line your order runs on.

How the line runs

The board reel is fed into the line and the cup wall is printed in up to six colours on the flexo unit. The printed board is rewound and taken to the cup machines. In the forming unit the wall and the base are joined and the rim is curled; the finished cups are counted and sleeved.

Cartons are palletised, wrapped and held in the warehouse in dispatch order. Manufacturing, quality control, packing and shipping all sit inside one company, so the buyer has a single counterpart.

If you would rather see it yourself

Buyers who want to watch a run before committing are welcome at the plant in Istanbul by appointment. An hour beside the line settles questions that several emails cannot.

Why this page exists

Every new buyer asks the same thing first: is this a trading company, or an actual paper cup manufacturer? The numbers below are our first answer; the videos further down this page are the second. A wholesale paper cup supplier that cannot tell you its minimum order and its container loading before the first email is usually reselling somebody else's production.

Minimum order and how it loads

The minimum is 60 cartons per item. That said, a partial load is possible: collect the goods from our factory with your own vehicle or a forwarder you appoint, and we can supply 1 or 2 pallets as well — the unit price rises as the pallet count drops. Cups per carton depend on the size — from 260 in the large formats up to 3,000 in the small ones — and the figure is printed on every product page.

For sea freight, a 20' HQ container takes 260 to 390 cartons and a 40' HQ container 630 to 940 cartons, depending on the format. The quotation states carton count, volume and gross weight, so you can price the freight before you commit.

What proves a real paper cup manufacturer

Food business registration TR-34-K-094873 is issued to the manufacturing company itself, not to an intermediary. ISO 22000, 9001, 14001, 45001 and 10002 certificates are published as downloadable PDFs on the certificates page, so you can verify them rather than take our word.

The registered address in Başakşehir, Istanbul is the plant address, not a separate office.

Printing sits on the same line

Printing is not outsourced: the flexo unit is part of the line, up to six colours. The cup leaves the plant already printed with your brand, without passing through a second print shop and without a middleman margin on top.

Plain white stock comes off the same line; only the prepress differs. Dimensions, carton counts and loading data stay identical, so printed and plain items can travel in one order.

Paper cup production: how to start an order

Send the items, the quantities and the destination country in one message. You get a written quotation with carton counts, loading data and lead time. If you want to check quality before committing, ask for a sample and we set out the terms in the same reply.

We supply distributors, importers, packaging wholesalers, coffee chains and vending operators. Because the supplier and the maker are the same company, you keep one counterpart from item selection through to loading.

Inside our factory

Filmed on our own line; the sound is the plant itself. You can mute it from the player.

Reel feeding and sheet flow The board reel is unwound and fed into cutting and printing. 1:18
Flexo printing press Cup sidewalls are printed in up to six colours on the flexo unit. 0:38
Print line control screen The artwork is watched on screen while the colour is set. 0:47
Printed reel coming off the press Printed board is rewound and sent on to the cup line. 0:27
Operator at the control panel Print and feed settings are made at the panel on the line. 0:48
Paper cup forming machine Sidewall and base are joined automatically and the cup takes shape inside the line. 0:52
Forming unit, close up The rim curling and base closing stations at work. 0:32
A second cup line A parallel forming line running in the same hall. 0:58
Cups leaving the line Formed cups travel along the belt towards counting and sleeving. 0:27
A walk along the production line The route printed blanks follow from feeding through to finished cups. 2:02
Raw material and finished goods store Wrapped pallets and cartons wait in dispatch order. 1:24
Warehouse and dispatch preparation Cartons are stacked on pallets and the loading order is prepared. 1:28

Tell us what you need

Send the item, the quantity and the destination country. You will receive a quotation with prices, lead time and packing details.

Request a quote